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Products and services - Sintered NdFeB Magnet
Sintered NdFeB permanent magnet materials
Known as "magnetic king", Sintered NdFeB is the third generation rare earth permanent magnet material and the strongest permanent magnet material in the world with excellent magnetic properties widely used in automotive industry...
Product overview Production process Performance parameters Demagnetization curve Coating introduction Size range
Production process
Alloy Melting
01
Alloy Melting

The main raw materials of sintered NdFeB permanent magnets are rare earth, iron and ferroboron, as well as cobalt, aluminum, copper, gallium, etc. The prepared raw materials are melted into alloy flakes under vacuum. Earth-Panda and REHT invested a joint venture factory to produce alloy flakes so as to ensure a stable supply of rare earth raw materials.

Hydrogen Decrepitation
02
Hydrogen Decrepitation

Based on the hydrogen absorption and expansion principle of rare earth metals, alloy flakes are decrepitated into millimeter grade NdFeB coarse powder, which is stored in sealed containers for anti-oxidation. Earth-Panda has imported the continuous controlled atmosphere annealing furnace developed by Japan.

Jet Milling
03
Jet Milling

Driven by high pressure gas, the NdFeB coarse powder collides with each other and decrepitates, and the particle size of the powder was refined to micron level to obtain the NdFeB fine powder. The fine powder is also stored in sealed containers for anti-oxidation.

Molding
04
Molding

Anisotropic NdFeB compacts are obtained by placing NdFeB fine powder into a mould under nitrogen atmosphere, then being oriented by electromagnetic field and under compression molding. By adjusting the shape and size of the mould, a variety of specifications of compacts can be obtained.

Sintering&Annealing
05
Sintering&Annealing

After vacuum sintering and aging, NdFeB compacts can improve physical properties such as density, strength, remanence and coercivity. Earth-Panda has imported several multi-chamber continuous vacuum sintering furnaces.

Machining
06
Machining

The sintered NdFeB compacts shall be machined into black sheet of various specifications and models. The machining methods mainly include: coreless grinding, double-side grinding, linear cutting, slicing, drilling, holing, tapping, etc. After machining, the specifications include: square, disc, circular ring, tile shape, special shape, etc

Grain Boundary Diffusion
07
Grain Boundary Diffusion

Different types and quantities of substances are directly introduced into the grain boundary region of the magnets to react with the original grain boundary phase during sintering and subsequent aging process, so as to change the composition and structure of the grain boundary phase, and to further improve the properties of the magnets and reduce the addition amount of heavy rare earth in the magnets with high coercivity.

Coating
08
Coating

Surface Treatment is an important means to improve the surface protection capability of magnets. Earth-Panda has several full-automatic coating production lines to realize surface passivation, zinc plating, nickel plating, copper plating, electrophoretic epoxy, vacuum aluminum plating, zinc-aluminum spraying, etc. of magnets, meeting the requirements of different use environments of magnets.

Inspection
09
Inspection

Earth-Panda can carry out many testing items such as magnetic performance, service characteristics and element analysis to provide reliable inspection guarantee and service for customers. The full-automatic inspection equipment makes the inspection efficiency improved rapidly and the inspection data more accurate. The analysis and testing center of the company has obtained the laboratory accreditation certificate issued by China National Accreditation Service for Conformity Assessment (CNAS), becoming one of the few CNAS accredited laboratories in the industry.

Magnetizing
10
Magnetizing

Through the instantaneous pulse strong current in the coil, the coil produces an ultra-strong magnetic field, making NdFeB products magnetized.

The magnetization direction can be divided into thickness magnetization, radial magnetization, multipole magnetization, etc.

Packing
11
Packing

Products are packed according to customer and company standards to suit the transportation requirements of cars, trains, ships and airplanes, and to safely deliver to customers.